Chopper Cache

Fitment, source notes & wire connections

1978 Harley Sportster XLH Two-Brush Generator

1978 · XLH · Chopper

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Key switch
Hold START · release to return to ON
Brake
Headlight
Current flow

Choppercache original · By Choppercache

Wire schedule

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Diagram reference

An interactive 1978 Harley-Davidson Sportster XLH chopper diagram using a two-brush generator and external regulator.

This diagram shows 14 components and 20 wire connections. The details below describe the saved diagram; they do not confirm compatibility with your machine.

Recorded fitment
1978 XLH
Configuration
Chopper
Circuits labeled in the diagram
Charging, Main, Grounds, Lighting, Ignition, Starting

Components shown

  • GEN · Two-Brush Generator

    Armature / field output

  • REG · External Generator Regulator

    BAT / A / F / ground

  • BAT · Battery

    Negative grounded to frame

  • GND · Ground

    Battery negative return

  • KEY · Key Switch

    Battery / accessory / ignition-on / spring start

  • DIMMER · Toggle Switch

    Two-position selector

  • HEAD · Headlight

    High / low beam

  • COIL · Ignition Coil

    Key-switched primary

  • DIST · Distributor

    Points trigger

  • BRAKE SW · Brake Switch

    Normally-open brake-light switch

  • BRAKE · Brake Light

    Tail / brake lamp

  • GND · Ground

    Brake-light chassis return

  • SR-791783-1 · Starter Relay

    Battery / start trigger / motor

  • M-799428-2 · Starter Motor

    High-current motor / case ground

Source notes

Choppercache original · Choppercache Multi-wire generator and external regulator alternative for a 1978 XLH chopper. No external source URL is recorded for this diagram.

Choppercache original · Choppercache

Publication note: Multi-wire generator and external regulator alternative for a 1978 XLH chopper.

Limitations and checks

Multi-wire generator and external regulator alternative for a 1978 XLH chopper. These recorded references do not establish that this circuit has been tested on your motorcycle. Match the installed components, polarity, terminal pinouts, wire sizes, and circuit protection to the relevant service documentation before applying power.

Verify your hardware pinouts, polarity, wire sizes, and component ratings before applying power.

Wire connections (20)
Wire connections recorded in this diagram
FromToGaugeColor
BAT · B−GND · GND6 AWGBlack / frame ground
BAT · B+KEY · BATReference not shownDiagram red / source unlabeled
GEN · AREG · GENReference not shownDiagram green / source unlabeled
REG · BATBAT · B+Reference not shownDiagram green / source unlabeled
KEY · ACCDIMMER · INReference not shownDiagram yellow / source unlabeled
DIMMER · HIGHHEAD · HIGHReference not shownDiagram yellow / source unlabeled
DIMMER · LOWHEAD · LOWReference not shownDiagram blue / source unlabeled
KEY · ONCOIL · KEYReference not shownDiagram brown / source unlabeled
COIL · POINTSDIST · POINTSReference not shownDiagram brown / source unlabeled
KEY · ACCBRAKE SW · INReference not shownReference not labeled
BRAKE SW · OUTBRAKE · BRAKEReference not shownDiagram red / source unlabeled
BRAKE · GNDGND · GNDReference not shownBlack / frame ground
KEY · ACCBRAKE · TAILReference not shownDiagram yellow / source unlabeled
SR-791783-1 · 30 BATBAT · B+6 AWGRed
SR-791783-1 · 87 MOTORM-799428-2 · MOTOR6 AWGRed
SR-791783-1 · 85 GNDGND · GND8 AWGBlack
KEY · STARTSR-791783-1 · 86 STARTReference not shownBlue
GEN · FREG · FReference not shownDiagram green / source unlabeled
GEN · CASEGND · GND6 AWGBlack / frame ground
REG · GNDGND · GND6 AWGBlack / frame ground
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